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Scaffold Plank Dimensions: Lengths and Specifications

Scaffold planks stacked for inventory and job site use

Scaffold planks form the core of every safe and functional scaffold platform. From large-scale commercial construction to smaller renovation projects, the specifications of each plank directly affect load capacity, worker mobility, and overall system integrity. Understanding scaffold plank dimensions isn’t only about compatibility—it’s about safety, efficiency, and staying compliant with industry regulations.

Product Types and Plank Size Options at Bil-Jax

At Bil-Jax, walkboards are built to handle the demands of fast-paced, evolving job sites. The most common scaffold plank lengths available include 7-foot, 8-foot, and 10-foot options, each offering specific benefits depending on project scope and frame spacing.

These sizes are engineered to balance usability and strength, helping crews build efficient platforms with minimal waste or adjustment.

How Length, Load, and Material Interact

Choosing the correct scaffold plank length helps avoid gaps or overextension. A board too short creates trip hazards, while one too long may sag or become unstable. Per OSHA, a 2x10 wood plank at 50 psf must not exceed a 6-foot span. Engineered materials like steel and aluminum offer better performance over longer spans.

Walkboards Built for Strength and Longevity

Metal scaffold plank with safety-rated length label

Bil-Jax offers walkboards tailored to these demands. The X-PANDED Steel Walkboard has a galvanized surface with expanded metal treads for traction. The TUF-N-LITE model features an aluminum frame and plywood deck, combining transportability and strength.

Each platform includes labeled ratings and dimensions to help crews choose confidently before installing a single board.

Material Selection and Environmental Performance

Material affects both durability and usability. While wood is accessible and affordable, it must meet rigorous grading standards. It’s susceptible to moisture, cracking, and wear. In contrast, steel and aluminum maintain strength across varied site conditions.

Why Steel and Aluminum Make the Cut

Steel and aluminum outperform wood in many conditions. They resist moisture, swelling, and splintering—common risks for lumber. These materials are ideal in humid or cold environments and on jobs requiring frequent scaffold setup.

Fit, Function, and Safe Setup

Worker loading aluminum scaffold planks on job site

Length, thickness, and frame compatibility all impact scaffold safety and efficiency. Thicker boards may span further but add weight and labor. Bil-Jax labels weight and load specs on every walkboard, allowing smart decisions by project type and team size.

Platform Width and Workspace Efficiency

Board width affects platform usage. Narrow boards are ideal in tight spaces; wide boards offer room for movement and tool placement. Bil-Jax walkboards slot cleanly into frames without overhang, improving safety and deck space.

Multiple widths and materials help teams adapt scaffolding to project phase, task type, and setup speed.

Technical Resources and OSHA Compliance

Bil-Jax backs its products with documentation and a dedicated OSHA scaffold planks resource page. Here, contractors and safety officers can review span limits, inspection intervals, and warnings for surface defects.

This transparency helps streamline compliance planning and reinforces Bil-Jax as a long-term safety partner.

The Lasting Impact of Your Plank Choices

The scaffold planks you select today shape how well your system performs tomorrow. Without proper length, thickness, or material, even quality frames can underperform. That’s why Bil-Jax constantly refines products for durability, safety, and OSHA compliance.

With job sites increasingly under safety and efficiency scrutiny, choosing a trusted scaffold partner reduces risk and improves outcomes.

Building with Precision and Confidence

Worker applying certified safety label to scaffold plank

Scaffold plank specs are more than numbers—they’re a reflection of jobsite performance. From the crew on a multi-story build to service teams on an industrial retrofit, board selection impacts schedules and safety. Bil-Jax walkboards are built with precision and tested for long-term strength across any project.

Choose Bil-Jax Walkboards for Proven Performance

Bil-Jax delivers reliable, OSHA-compliant walkboards for today’s construction challenges. From steel to aluminum to hybrid options, we offer durable solutions to help you build faster and safer. Contact us today for more information.

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